Quality Control Training Courses
Plant Quality Control Technicians
PCI Quality Control Schools train to the standards defined by plant quality control manuals MNL-116, Manual for Quality Control for Plants and Production of Structural Precast Concrete Products, and MNL-117, Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products. Course textbooks, including the latest edition of TM-101, Quality Control Technician/Inspector Level I & II Training Manual, review those requirements and add additional commentary suitable for self-study and/or classroom instruction. Level I courses do not contain any material on prestressing. All of the prestressing material is covered in Level II.
Plant Certification Program – Personnel Certification Requirements
The PCI Plant Certification Program requires plants producing non-prestressed precast concrete products, including non-prestressed architectural concrete products, to have a certified PCI Level I QC Technician/Inspector on staff. PCI-certified plants that produce prestressed products, including prestressed architectural concrete, must have a certified PCI Level II QC Technician/Inspector on staff.
The Plant Certification Program also requires plants that produce non-prestressed architectural concrete and are certified in categories AA and AB to have an employee who holds either (A) both the PCI Level I QC Technician/Inspector certification and the PCI Concrete Mix Design Training Program certificate, or (B) PCI Level III QC Technician/Inspector certification. Plants certified in categories AA and AB that produce prestressed architectural concrete must have an employee who holds either (A) both the PCI Level II QC Technician/Inspector certification and the PCI Concrete Mix Design Training Program certificate, or (B) PCI Level III QC Technician/Inspector certification.
A description of the requirements for each PCI personnel certification, including the pre-requisites and the required skills and knowledge for each, can be found on the PCI Personnel Certification page. A description of the personnel certification process can be found on the How to Become PCI Certified page.
Level I Schools
The Level I QC School begins the plant quality control training series, focusing on PCI Certification programs for both plant and personnel. The curriculum was developed for quality control personnel, engineers, technicians/managers, plant managers/ superintendents, consulting engineers, and technicians.
The Level I course covers fundamental concrete topics and mix design concepts, including the water/cementitious ratio, concrete strength, and conventional reinforcement. Candidates must pass the Level I certification examination, with a minimum score of 70% to qualify for Level I personnel certification.
Registrants will receive a copy of the TM-101, Quality Control Technician/Inspector Level I & II Training Manual, plus class notes and reference material.
The Level I QC School is offered in both in-person and online formats.
In Person: The Level I QC School is a one-and-a-half-day course, with the exam scheduled for the second day.
Online: The Level I/II QC school is a 4-day course, from 1:00-5:00 pm CST, Monday to Thursday; the exam is arranged with a proctor of your choice at a later date (proctor fees paid separately). If you are seeking to only sign up for one of the two levels, please contact us directly at education@pci.org.
Level II Schools
The Level II QC School curriculum continues into intermediate concrete topics and mix design concepts, providing registrants with TM-101, Quality Control Technician/Inspector Level I & II Training Manual, class notes, and extensive reference material.
The Level II course introduces prestressing, and attendees discuss and practice elongation calculations and correction factors. Candidates engage in interactive sessions, such as round-table discussions, practice sessions, and student-instructor interaction. The candidates must pass the Level II certification examination, with a minimum score of 70%, to qualify for Level II personnel certification.
The Level II QC School is offered in both in-person and online formats.
In person: The Level II quality control course is a one-and-a-half-day course with the exam taking place the morning of the second day.
Online: The Level I/II QC school is a 4-day course, from 1:00-5:00 pm CST, Monday to Thursday; the exam is arranged with a proctor of your choice at a later date (proctor fees paid separately). If you are seeking to only sign up for one of the two levels, please contact us directly at education@pci.org.
Level III Schools
The Level III QC School marks the conclusion of the plant quality control training series, offering distinct advantages through Level III Plant Quality Personnel Certification, distinguishing it from, Levels I and II. The concepts are advanced and require considerable experience in a precast plant or an advanced Civil Engineering or Technology degree. Registrants will receive TM-103, Quality Control Technician/Inspector Level III Training Manual, along with class notes, and comprehensive reference material.
The Level III course provides a diverse range of activities including round-table discussions, practice sessions, and interactive engagement between students and instructor. In addition to exploring in detail the individual components of concrete (like cement), advanced welding concepts are discussed, and the unique process of harping elongated strands. The candidates must pass the Level III certification examination, with a minimum score of 70% to qualify for Level III personnel certification.
The Level III QC School is offered in both in-person and online formats.
In Person: The Level III QC School consists of a half-day class session followed by two full days, concluding on the fourth day with the morning exam.
Online: The Level III QC school is a 4-day course, taking place from 1:00-5:00 pm CST, Monday to Thursday; the exam is arranged with a proctor of your choice at a later date (proctor fees paid separately).
Registration Fees
Online Schools
| Training | List Price | Gov Agencies | PCI Members |
|---|---|---|---|
| Level I/II | $1,490 | $890 | $815 |
| Level I Only | $815 | $520 | $490 |
| Level II Only | $815 | $520 | $490 |
| Level III | $1,640 | $1,040 | $965 |
| CFA | $1,490 | $1,040 | $760 |
| CCA | $815 | $665 | $515 |
In-Person Schools
| Training | List Price | Gov Agencies | PCI Members |
|---|---|---|---|
| Level I/II | $1,930 | $1,130 | $1,030 |
| Level I Only | $1,030 | $630 | $600 |
| Level II Only | $1,030 | $630 | $600 |
| Level III | $2,130 | $1,330 | $1,230 |
| CFA | $1,930 | $1,330 | $955 |
| CCA | $1,030 | $830 | $630 |
Schedule and Registration
Courses are listed when scheduling is final. Registration for any individual course will open, at minimum, 3–4 months prior to the start of the course. Course registration includes all course texts and study materials. You will receive your textbook(s) in the mail with your registration confirmation.
CANCELLATION POLICY
School enrollment is limited; insufficient enrollment could result in class cancellation. In the event that PCI must cancel a course, your registration will be transferred to a future course or, at your request, can be fully refunded. A $75 cancellation fee will be assessed to those attendees who cancel their registrations up to seven days prior to the start of the school. Cancellations made thereafter are non-refundable. Personnel substitutions are welcomed.
NOTE: REGISTRATION CLOSES 2 WEEKS BEFORE EVENT START